Izingcezu Eziwumgogodla Wedayimane: Ubunjiniyela Bokunemba Bokusebenza Okudlulele Kokubhola

I-Core Technology: I-Diamond Bits Isebenza Kanjani Amathuluzi Avamile

1. Isakhiwo Sokusika Nesayensi Yezinto Ezibalulekile

• Izingcezu Zedayimane Ezigxilisiwe: Lezi zifaka insalela yedayimane yokwenziwa emiswe ngokufanayo ku-matrix yensimbi eyimpuphu (imvamisa i-tungsten carbide). Njengoba i-matrix iguga kancane kancane ngesikhathi sokumba, amakristalu edayimane amasha ahlala obala—ukugcina indawo yokusika ebukhali engashintshi. Lo mklamo ozivuselelayo uletha ukuphila okude okukhethekile kugwadule oluncibilikayo, i-quartzite, nokwakheka kwamatshe aqinile..
• Amabhithi e-PDC Asethiwe Okungaphezulu: Amabhithi e-Polycrystalline Diamond Compact (PDC) asebenzisa amadayimane ezimboni ahlanganiswe nabasiki be-tungsten carbide. Akhiwe ngamajiyometri e-blade abhalansile (ama-6–8 blade) kanye nama-premium cutters angu-1308mm, ahlinzeka ngokususa amatshe anolaka ngendlela eqinile emaphakathi njenge-limestone noma i-mudstone. Ukwenza kahle kweHydraulic kuqinisekisa ukusulwa kahle kwemfucumfucu, kuvimbela ukubhola kancane.
• Ama-Hybrid Innovations: Amarimu anezigaba ze-Turbo ahlanganisa amasegimenti edayimane ashikelwe nge-laser anemiphetho eqondile, athuthukisa isivinini sokusika kukhonkolo kanye nethayela le-ceramic. Amasegimenti 'ugqinsi luka-2.4–2.8mm nobude obungu-7–10mm kunikeza ukusimama kwesakhiwo ngesikhathi sokusebenza kwetorque ephezulu .

2. Amasu Okukhiqiza

• I-Laser Welding: Idala isibopho se-metallurgical phakathi kwamasegimenti nemizimba yensimbi, ukumelana namazinga okushisa afika ku-1,100°C. Lokhu kuqeda ukulahlekelwa kwengxenye kukhonkolo eqinisiwe noma amakhora embobo ejulile .
• I-Hot-Press Sintering: Isetshenziselwa izingcezu ezifakwe ngaphakathi, le nqubo ihlanganisa izinhlanganisela zedayimane-matrix ngaphansi kokushisa/ingcindezi enkulu, iqinisekisa ukusatshalaliswa kwedayimane okufanayo kanye nokungagugi.

3. Izici zobunjiniyela bokunemba

• I-TSP/PDC Gauge Protection: I-Thermally Stable Diamond (TSP) noma izisiki ezimise okwe-arc zivikela ububanzi bebhithi, zigcina ukunemba kwembobo ngisho nangaphansi kokucindezelwa kwezinhlangothi .
• I-Parabolic Profiles: Ubuso bebhithi engashoni, obugobile bunciphisa indawo yokuxhumana, behlisa izimfuneko zetorque ngenkathi benyusa amazinga okungena .

Kungani Izimboni Zikhetha I-Diamond Core Bits: Izinzuzo Ezingenakuqhathaniswa

• Isivinini nokusebenza kahle: Yehlisa isikhathi sokumba ngokufika ku-300% uma kuqhathaniswa nezingcezu ezivamile. Izingxenye ze-laser-welded turbo zisika ukhonkolo oqinisiwe ngamanani asheshayo angu-5–10x kunezinye izindlela ze-carbide.
• Isampula Lobuqotho: Khipha ama-cores angangcolisiwe ane-fracturing eseduze neqanda—okubalulekile ekuhlaziyweni kwamaminerali noma ukuhlolwa kwesakhiwo. Amabhithi e-PDC aletha amazinga angu-98% okutholwa kwe-hard rock.
• Ukusebenza Kahle Kwezindleko: Naphezu kwezindleko zokuqala eziphakeme, ubude besikhathi sokuphila kwezingcezu zedayimane (isb., amamitha angu-150–300+ kugwadle) kwehlisa izindleko imitha ngayinye ngo-40–60%.
• Ukuguquguquka: Kusukela ku-sandstone ethambile kuya kukhonkolo oqiniswe ngensimbi, omatikuletsheni abakhethekile bavumelana ne-UCS (Unconfined Compressive Strength) ububanzi obungu-20–300 MPa .
• Ukuphazamiseka Kwesayithi Okuncane: Ukusebenza okungadlidlizi kulondoloza ubuqotho besakhiwo kumaphrojekthi okulungisa.

Izicelo Zezimboni: Lapho I-Diamond Bits Excel

Imayini & Geological Exploration

• I-Mineral Core Sampling: Izingcezu ezifakwe usayizi we-HQ3/NQ3 (ububanzi obungu-61.5–75.7mm) zithola ama-cores acwebile ekwakhiweni kwamatshe aqinile. Ibhangqwe nezinsimbi zetorque ephezulu njenge-Boart Longyear LM110 (128kN feed force), bathola ukungena ngokushesha okungama-33% kunsimbi yensimbi noma emalini yegolide.
• Imithombo ye-Geothermal: Izingcezu ze-PDC zibhoboza ku-basalt yentaba-mlilo nasezingqimbeni ze-igneous abrasive, zigcina ukusebenza ku-300°C+ amazinga okushisa angu-1.

Ezokwakha Nobunjiniyela Bomphakathi

• Ukubhoboza Ngokwesakhiwo: Amabhithi amaphakathi ane-laser-welded (68–102mm) adala amapayipi e-HVAC noma amabhawodi okuhanjwa nawo kuma-slabs kakhonkolo. Ingxenye yobuchwepheshe bokuhlela ngaphambili inika amandla izimbobo ezihlanzekile, ezingenazo izimbobo ngaphandle kokusabalaliswa .
• I-Granite/Marble Fabrication: Izingcezu ezimanzi-brazed-core (19–65mm) zisika izimbobo zamapayipi e-countertop ngemiphetho epholishiwe, esusa ukuqhekeka. Ukupholisa amanzi kunweba impilo ye-bit 3x 510.

Ingqalasizinda Nezinsiza

• I-Tunnel Boring: Izingcezu ze-Reamer ezinama-roller cones ezishintshayo zinweba izimbobo zokushayela zibe amadayamitha angu-1.5m+ kumapayipi noma amashafu okungenisa umoya.
• Ukuhlola Ukhonkolo: 68mm amabhithi angenalutho akhipha amasampula okuhlola amandla acindezelayo kumaphrojekthi ebhuloho/emigwaqo.

Ukukhetha Ibhithi Elungile: Izinqumo Zezobuchwepheshe

Ithebula: I-Bit Selection Guide by Material

Imibandela Yokukhetha Ebalulekile:

1. Ukuqina Kokwakheka: Sebenzisa izingcezu ezifakwe ibhondi ethambile ukuze uthole idwala elenziwe isilika; khetha i-PDC kuma-medium-hard layers.
2. Izidingo Zokupholisa: Ukubhola okumanzi (okupholile ngamanzi) kuvimbela ukushisa ngokweqile emigodini ejulile; i-drilling eyomile igqoka ukhonkolo ongashoni.
3. I-Rig Compatibility: Qondanisa izinhlobo ze-shank (isb, intambo engu-5/8″-11, i-M14) ukuze ubhobole imishini. Idizayini ye-modular ye-LM110 rig yamukela wonke amabhithi asezingeni lomkhakha .
4. Ububanzi/Ukujula: Amabhithi angaphezulu kuka-102mm adinga imiphongolo eqinile ukuvimbela ukuchezuka.

Emisha Ebumba Ikusasa

• I-Smart Drilling Integration: Izinzwa ezishumekwe kudatha yesikhathi sangempela ye-bits edluliswayo ekugugile, izinga lokushisa, kanye nezinguquko zokwakheka kuzilawuli zamarigi.
• Amadayimane Ane-Nanostructured: 40% ukumelana nokuhuzuka okuphezulu ngama-nano-coatings ukuphila okude kwebhithi.
• I-Eco-Friendly Designs: Izinhlelo zokugaywa kabusha kwamanzi nezithambisi ezingaboli kahle zihambisana nezinqubo ezisimeme zezimayini.