Imishini Yokugcina: Amathuluzi Anembile we-CNC Machining nangaphezulu

Imininingwane Yobuchwepheshe Yemishini Yokugcina

Izigayo zokugcina ze-Shanghai Easydrill zenzelwe ukuqina nokunemba. Izici ezibalulekile zifaka:

• Okubalulekile:
  • I-Carbide: Okomshini wejubane eliphezulu nobulukhuni (HRC 55+).
  • Insimbi Yejubane Eliphezulu (HSS): Ibiza izindleko zokugaya inhloso ejwayelekile.
  • I-Cobalt-Enhanced HSS (HSS-E): Ukumelana nokushisa okuthuthukisiwe kwama-alloys aqinile.
• Izigqoko:
  • I-TiN (Titanium Nitride): Inhloso evamile yokwemboza ukuguga okuncishisiwe.
  • I-TiAlN (Titanium Aluminium Nitride): Ukumelana nezinga lokushisa eliphezulu (kufika ku-900°C).
  • I-AlCrN (Aluminium Chromium Nitride): Ilungele izinto ezingezona ayoni njenge-aluminium.
• Izinhlobo zomtshingo:
  • 2-Umtshingo: Ukukhishwa okuphezulu kwe-chip ezintweni ezithambile (isb, i-aluminium).
  • 4-Umtshingo: Amandla alinganiselayo kanye nesiphetho sensimbi nezinsimbi eziqinile.
  • 6+ Imitshingo: Ukuqedela ukunemba okuphezulu kuma-alloys asemkhathini.
• Ibanga Lobubanzi: 1mm ukuya ku-25mm, ihlinzeka ngemininingwane emincane kanye nokugaya umsebenzi osindayo.
• I-Helix Angles:
  • 30°–35°: Ngezinsimbi eziqinile (isb, i-titanium).
  • 45°–55°: Okokusebenza okuthambile nokususwa kwe-chip okuphumelelayo.
• Izinhlobo ze-Shank: Iqondile, i-Weldon, noma i-BT/HSK yokuhambisana komshini we-CNC.
• Izincomo Zejubane:
  • I-Aluminium: 500–1,500 RPM
  • Insimbi: 200–400 RPM
  • Insimbi engagqwali: 150–300 RPM
• Izinto Ezivumelanayo: Izinsimbi (insimbi, i-aluminium, i-titanium), amapulasitiki, izinhlanganisela, nokhuni.

Izicelo ze-End Mills

Izigayo zisebenza ngezindlela eziningi kuzo zonke izimboni:

1. CNC Machining: Dala izingxenye eziyinkimbinkimbi zezimoto, i-aerospace, ne-electronics.
2. Ukwenza Isikhunta: Gcoba imigodi enemininingwane ekubunjweni komjovo ngezigayo zokuphela kwekhala.
3. I-Aerospace: Ama-alloys omshini angasindi njenge-titanium ne-Inconel yezingxenye zenjini.
4. Ezezimoto: Amabhulokhi enjini yokugaya, izingxenye zokudlulisela, nokufakwa ngokwezifiso.
5. Ukusebenza ngokhuni: Yenza imidwebo eqoshiwe yokuhlobisa kanye nokuhlanganisa ngezigayo ezikhethekile zokugcina.
6. Amadivayisi Ezokwelapha: Khiqiza amathuluzi okuhlinza anembayo kanye nezimila ngezinto ezihambisana ne-biocompatible.

Izinzuzo Zokusebenzisa Imishini Yokugcina

Izigayo zokuphela zisebenza kahle kakhulu kunamathuluzi avamile ngalezi zinzuzo:

• Ukunemba: Finyelela ukubekezelelana okuqinile (±0.01mm) kumajiyometri ayinkimbinkimbi.
• Ukuguquguquka: Sika kunoma iyiphi indlela (i-axial, i-radial, noma i-contouring).
• Ukusebenza kahle: Amazinga aphezulu okususwa kwezinto (MRR) anciphisa isikhathi somshini.
• Ukuqina: I-Carbide nama-coatings athuthukisiwe andisa impilo yamathuluzi ngo-3–5x.
• I-Surface Qeda: Khiqiza ukuqedwa okufana nesibuko ngokucubungula okuncane kwangemuva.
• Ukuzivumelanisa nezimo: Itholakala ngesikwele, ikhala-ikhala, nemiklamo yerediyasi yekhona yemisebenzi eyahlukene.